Suitability of Project-Based Learning (PBL) in Mechanical Design Education Abstract: This paper discusses the suitability of Project-Based learning (PBL) in mechanical design education. We first introduce project-based learning and highlight its main differences with problem-based learning. We discuss the advantages, disadvantages and highlight main obstacles in application of this approach. The suitability of PBL in mechanical design education is then discussed by first investigating goals and typical curriculum in such education and various aspects of implementing PBL. Reference to experience in applying the technique in the Department of Mechanical Engineering at the University of British Columbia is highlighted. Brief assessment and review of existing assessment of the approach are discussed. Key-Words: Project-Based Leaning, Mechanical Design Education, Design Curriculum. 1. PBL Definition and Aims:
spread around the world, but mainly in medical
In this paper we use PBL to indicate Project Based
Learning. The discussion is largely applicable to
Although problem or project based learning
both project and problem based learning but we will
is still far from being widespread in engineering
generally focus on the use of project based learning
education, it has been implemented to a limited
in teaching mechanical design. Many aspects and
extent in some schools. In most of its applications,
outcomes of PBL (Project based learning) are
PBL is practiced in a few courses in the early years
similar to those found in the more commonly known
of the program [1]. Attempts to generalize PBL for
problem based learning approach. The discussion in
the whole program have been rather limited.
this paper will rely and exploit such common
Examples of such attempts are the second year
grounds. Although many authors use PBL as
Electrical and Mechanical Engineering programs at
interchangeable between the two approaches, there
the University of British Columbia. In the
are slight differences between them. First, one may
Mechanical Engineering version, the program has
note that project based tasks are closer to the reality
been applied to all students and for all subjects in the
and practice of professional engineers than problem
based tasks. A key difference between the two
In PBL, the classroom is student rather than
approaches is that project based is more directed to
teacher-centered. Although in the first classes, the
the application of knowledge whereas problem
instructor must provide some direct teaching, it is
based is more directed to the acquisition of
through guidance and support of student activities
knowledge [1-3]. Also in project based learning,
that information is delivered to the students [2]. This
management of time and resources by students is,
point also constitutes an extra difference between
problem based learning and PBL since in the latter
the amount of lecturing would be usually more
enhance multidisciplinary skills using planned
extensive. Examples of distinct teaching modes in
problem scenarios or projects. The focus of PBL is
PBL are the group tutor who works with a specific
to set the curricular content around projects rather
PBL group and the case study champion who creates
than subjects or disciplines. Problem based learning
a specific case study exercise. The tutors shouldn’t
was first introduced in the late 1960s at McMaster
generally impose their knowledge and standards on
University in the medical school. Since then it has
the group, but instead help the students explore the problem on their own.
2.2 Critical View on PBL:
are: to integrate knowledge and skills from a range
It is generally agreed that PBL leads to
of multidisciplinary modules; to acquire knowledge
better skills in the areas of independent learning,
through self-study; to enhance working in groups
communication, and critical thinking. Students are
and manage group projects; to develop problem
more confident of their own abilities, better able to
solving skills of students; to encourage self-
work in a team, keener to learn and have a greater
motivation, curiosity and thinking; and finally, to
understanding of the practical aspects of
make learning enjoyable [3]. Also PBL helps in
engineering. Although PBL imposes increase in
enhancing the technical curiosity of students which
work load, staff have found its implementation a
has been diminished by the very little contact
relatively rewarding experience. Due to much closer
students have with machinery and devices that they
contact with students, PBL gives instructors greater
opportunity to respond to at risk students.
On the other hand, PBL generally requires
2. Overview and Examination of PBL:
team teaching and integration of faculty from
2.1 The Need for Change:
various disciplines which may pose some practical
obstacles. PBL requires moderate to high
engineering education stems from industrial and
(approximately 30-40%) increase in teaching
market requirements. Today, industry is in need of
resources. Because of the group projects, proper
graduates that not only possess a solid foundation of
means for individual students’ evaluation would be
engineering knowledge, but also have good
always a problem. One of the significant issues
communication skills, the ability to work in a team,
encountered with PBL is the 1 or 2 students in a
the ability to solve problems both critically and
group that may provide little or no contribution. To
creatively, and a desire to learn for life. Today,
address the problem a peer review is usually
engineers are required to have a broader perspective
required. Students should provide evidence of
of social, environmental and economic issues. Other
activities in the form of minutes of meetings and
areas of deficiencies in engineering education
personal journal [1]. If PBL is to be implemented
include: time management skills; producing proper
in the whole program of one year, failing students
documentation; and hands on skill in shop work. The
may be required to repeat the whole year. This
ultimate objective is to provide industry with
would add to the already critical problem of
designers who are equipped with the essential
scheduling and resources in PBL. To avoid this, the
characteristics and skills required in real-life
program may be delivered in smaller consecutive
units and students have to pass these units in
These deficiencies are especially apparent in
consecutive order. This approach was adopted in our
design. Some faculty members used to feel that
implementation in the mechanical engineering
students could only engage in design until they had
department in UBC. It should be noted that such
gone through several years of education. This
approach would, however, pose more constraints on
feeling has generally been replaced with the
the resources and scheduling of the program.
realization that students must practice design over time, and that a single experience at the end of a
2.3 Assessment of Students in PBL:
four-year program is simply not sufficient.
In a PBL environment, generally each group
Engineering design requires not just the analytical
of students is typically expected to submit one or a
competence to analyze and size components, but,
more of the following at the end of each project: a
also, the know-how to formulate a problem in a way
design report, a working device that may enter a
that is in tune with the resources at one's disposal. It
competition, a poster, an oral presentation, or a web
requires, therefore, knowledge of fabrication
page. Groups are assessed on the ability to analyze
techniques, costs, aesthetics, decision making under
the problem, create innovative possible solutions,
uncertainty, marketing study and negotiation skills.
evaluate concepts, demonstrate and utilize prior
It is this nature of design that makes it generally
theoretical knowledge, show evidence of newly
acquired knowledge throughout the project and, finally, use practical skills in completing the project.
Usually the assessment also involves some
3. Suitability of PBL in Engineering
individual evaluation such as a short test of concepts
Design Education:
related to the activity and/or a personal journal review. As discussed above, there is an element of
3.1 Engineering Design Curriculum:
unfairness in such assessment methods because the
work load and the activities performed by various
implementing PBL in engineering design education
members of a group would be, generally, not equal.
it is necessary to take a closer look at topics and
Unfortunately methods to avoid this problem would
aims of engineering design curriculums. As
put more restraints on resources and management of
discussed above, engineering design is the process
the program. Some faculty members downplay this
of applying and integrating various scientific
problem on the basis that this is the practice in
techniques and engineering science principles for the
industry anyway. The counter argument here is the
purpose of creating a device, a process or a system
fact that in industry there exists many other methods
to perform a given function. There is a certain
of assessment and the different time scale in
element of creativity, decision making and
inventiveness in the design process. By nature, the design process is both interdisciplinary and iterative.
2.4 Assessment of PBL:
The word design comes from the Latin word designore which means to work out.
Unfortunately, there is very little published
quantitative assessment for PBL programs in the
Board uses the following definition for engineering
literature. The evaluations that have been undertaken
design: “Engineering design integrates mathematics,
have been almost entirely along the lines of student
basic sciences, engineering sciences and
interviews or responses to open-ended questions.
complementary studies in developing elements,
This qualitative research has generally found
systems and processes to meet specific needs. It is a
students in favor of the program although they
creative, iterative and often-open ended process
generally believe that it adds more work on the part
subject to constraints that may be governed by
of the students. The limited assessment for PBL in
standards or legislations to varying degrees
the literature indicate that the approach significantly
depending on the discipline. These degrees may
improves important skills such as solving open-
relate to economic, health, safety, environmental,
ended, real-world problems; finding, evaluating,
social or other pertinent factors” [4].
communication skills, team work and using
Design may be categorized in three general
appropriate learning resources. On the other hand,
categories. Original design to create an original
available assessments indicate that there was no gain
solution for a system to perform a new task or
in students’ performance on standard tests and
function where both the function and the solution
exams. Also, no apparent decline in student’s
principle are new; adaptive design to adapt a given
system to accommodate a new task or function
In the area of PBL assessment, it is obvious
where the original solution principle remains the
that more research is needed. Proper assessment
same; and variant design to vary the size, material,
measures and avenues for obtaining assessments are
or arrangement of a given system while keeping the
required. Also, assessment of PBL graduates in the
function and the solution principle unchanged. A
work place is crucial to reach proper conclusion for
study made in the mid seventies by the German
this approach. As the practice in industry, it may be
Association of Mechanical Engineering Companies
constructive to consider various methods of
(VDMA) showed that 55% of products are based on
assessment such as final product, presentations,
adaptive designs, 25% on original designs and 20%
portfolios, peer reviews, self-assessments, and
Fig. 1 shows a schematic diagram of various design phases with some details of various aspects in each phase.
are shown in Fig. 2. In this figure, topics taught by
Need Identification
less than three schools are omitted from the
discussion. It is important to note that some of these
topics are quite extensive and may require one or more course under the design umbrella. As an
Preliminary
example is the design of machine elements which
Stage &
may include design and/or selection of shafts, gears
Classification
and gear trains, linkages and mechanisms, bearings,
brakes and clutches, bolts and bolted connections,
Conceptual Design Survey of design topics Conceptual Detailed Design Synthesis Topic taught Documen- 3.2 PBL Assessment for Various Levels of tation & Final Design Education:
As indicated above, a typical design curriculum
is composed of an extensive and wide range of topics. In order to deliver such topics discussed in a PBL environment, one has to design multiple
projects and still provide extensive lecturing to
students. This would simply render the PBL as
curriculum in detail, a survey of the curriculum of
regular course with intensive project type work. On
twelve North American schools is carried out. The
the other hand, our experience in the Mechanical
objectives were to identify various topics taught and
Engineering department at UBC shows that many of
learning objectives. It should be noted that it is
the topics in the design curriculum may be quite
sometimes difficult to identify such topics in a
effectively handled through a true PBL program. In
curriculum and distinguish it from engineering
our new reconstruction of the curriculum, we found
science topics. Care has been exercised to use a
that it is quite effective to deliver topics related to
unified reference frame and to comply with course
conceptual design phase into a PBL unit. This
specification in the particular school. This is done
included the design process, planning and
by first obtaining a union of all design topics and
management, ethics, prototyping and some basics of
objectives from all schools in the survey. Each
design for manufacturing. Our experience shows
school is then surveyed to identify how much of the
that a single project (usually ending with fabrication,
union topics being offered. The results of the survey
testing and competition) may be easily designed to
cover all or most of these topics. Students enjoy
from research on misconceptions suggest that PBL
doing the project and have an effective mean to
may not always lead to constructing the ‘right’
apply the above concepts. Some of our specified
knowledge and hence it may or may not be useful
projects have been quite successful and popular and
for engineering education with regard to the
their competition has been televised on local as well
acquisition of knowledge that can be retrieved and
as national TV-channels. It should be noted that the
instructor still has to provide good number of
lectures. This was done, however, in a condensed
structuring an engineering curriculum is the
and focused way at the beginning of the module.
integration of various topics in a uniform stream.
Copying the same experience in the embodiment
Undergraduate engineering students normally tend
design phase is, however, not as successful and
to deal with each course in isolation as a separate
compartment from other courses with no or little
It is instructive to discuss and examine some of
connection or interaction. PBL would generally
the rational and discussions that led to the above
eliminate this problem. A step forward in the
conclusions. One of the main problems in applying
teaching methodology that is close to the PBL
PBL in the embodiment and detailed design phase is
environment is to aggregate closely related topics
the nature of the subjects covered in this phase.
and courses into one super unit that would be
Many topics have hierarchical knowledge structure
normally co-taught and would have a project linked
and must be covered in certain order and it is not
to it. In the PBL implementation in the Mechanical
easy to cover all (or the majority) of the topics in
Engineering Department at UBC, this approach has
one practical project. The hierarchical knowledge
been utilized in some of the curriculum units. The
structure is pertinent to most of the engineering
extent of the projects and lecturing in a specific unit
subjects and is probably one of the fundamental
may qualify the unit as a true PBL application.
obstacles for implementation of PBL through an entire engineering program, as opposed to within individual courses in the program. This is in
3.3 PBL Evaluation in Design Education:
contrast to medical knowledge where Perrenet et al.
Assessment and evaluation of PBL in design
[3] describes the pertinent knowledge as having a
education is important at every level, from project
“rather encyclopaedic structure, so the order in
selection, through project and course grading, to
which various concepts are encountered is not
curriculum monitoring and accreditation. Most of
prescribed and further learning will hardly be
the engineering associations or accreditation boards
do not provide specific or quantitative measures for
Another important factor is the nature of design
evaluating a specific program or methodology. For
and the engineering knowledge and its practice
example, the professional engineering association in
compared for example to medicine where problem-
the United Kingdom defines a list of accreditation
based learning has been widely adopted and
topics (e.g., knowledge, design, and analysis) with
successful. Practical engineering problems are
no specific level of achievements. In the United
inevitably different, more complex and needs longer
States, the Accreditation Board for Engineering and
time to solve from those handled in schools.
Technology (ABET) lists outcomes for student
Problems facing engineers always vary and have
training with no quantitative measures. For
new elements, uncertainties and many unknowns.
example, one of the ABET outcomes that is related
Engineers are always required to solve problems
to PBL; “an ability to function in teams” doesn’t
outside of their experience and the knowledge they
provide a level of expected proficiency.
acquired. In addition, design and engineering
In the above regard, Crawley [5] presents an
problems normally have many solutions. In contrast,
extensive effort for setting goals and competencies
the medical field problems differ in that, there will
for an engineering syllabus. Crawley’s work was
only be one correct diagnosis, it will usually be
done in stages with interaction and input from stake-
made relatively quickly and treatments after
holders such as employers, ABET and alumni. The
diagnosis may vary, but will generally be selected
result was an extensive list of more than 270
from a range of well-defined options. Because of
competency attributes with expressions representing
these facts, Perrenet et al. [3] report that “findings
the expected level of achievement in a qualitative
[1] J.E. Mills and D.F Treagust, “Engineering
sense. This list appears to be, however, very
extensive and may be impractical for the purpose of assessment. The list was reduced by Malmqvist et
based learning the answer?”, Australasian
al. [6] but still didn’t gain popularity and
J. of Engineering Education, online publication
universality of application. It is important to note
that this is an critical point that needs proper
attention from researchers. As in the above
discussion for general PBL assessment, proper
[2] J. C. Wood and L. G. Mack, “Problem-Based
measures and avenues for obtaining assessments are
Learning and interdisciplinary instruction”,
required. Also, assessment of graduates in the work
Proceedings of the 2001 American Society
place is crucial to reach proper conclusion for this
approach. Various methods of assessments may be
Conference & Exposition, (2001).
adopted from industry measures and procedures. It
[3] J.C. Perrenet, P.A. Bouhuijs and J.G.M.
may be constructive, for example, to consider
Smits, “The suitability of problem-based
methods of assessment such as quality and
learning for engineering education: theory
performance of the final product, presentations, portfolios, peer reviews, self-assessments, and
and practice”, Teaching in Higher Education, 5, 3 (2000) pp. 345-358. 4. Conclusions: Accreditation Board, Ottawa, Canada,
The paper presented an overview of Project
Based Learning (PBL) in engineering education as
opposed to the common application in the medical environment. It is shown that many obstacles exist
in applying true PBL environment in the engineering
engineering education”, Technical Report,
field. Special attention was given to the application
MIT CDIO, Dept. of Aerinautics and
of PBL in mechanical design education. It is shown
Astronautics, Cambridge, MA, USA,
that certain aspects of engineering design are quite
suitable and would actually benefit from a true PBL
[6] J. Malmqvist, P. Young and S. Ostlund,
implementation. Other aspects or areas such as the
“Setting goals for design education-An
embodiment design phase are not, however, suitable
for the same implementation. Discussion of the
NordDesign (2002) Visions and Values in
reasons for the above conclusions and a brief
Engineering Design, NTNU-Norwegian
overview of PBL assessment in the mechanical
Univ. of Sci. & Technology, Trondheim,
References:
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